Aurora AGI6500DE Dokumentacja

Aurora Portable Generator Operation ManualModels AGI6500DE & AGI6500SDE

PRINCIPLES OF OPERATIONFuel SystemThe Generator Fuel System provides filtered and pressurized diesel fuel to the diesel engine. It consists of a fuel

required for automatic engine starting and stopping. Removing the plunger inside will defeat it and let you continue using your engine in the e

The governor control mechanism features two operator controlled levers. The diesel engine RUN lever places tension on a spring attac

heater warms the air intake piping and manifold in order to warm up the intake air during attempted cold weather starts. To use it, toggle the mom

from the power input circuit. This current is rectified to DC and reapplied via A1 pins F+ and F- to the AC alternator rotor brushes at G2 pins + an

STARTING THE GENERATORBefore you beginObserve WARNINGS, CAUTIONS and INSTRUCTIONS contained in this manual and on plates or decals located on the gene

Electric Starting 1. Ground generator. Never attempt to start the generator set if it is not properly grounded. Failure to observe this warning coul

STOPPING THE GENERATOR 1. Remove the load from the generator by turning OFF the mains circuit breaker 2. Turn the starter key to the OFF position

INITIAL SETUPYour generator has been run and load tested at the factory to insure it meets specifications. A external fuel tank has bee

Generally, the higher TBN value more the alkalinity reserve or acid neutralizing capacity the oil contains.Your generator requires 15W40 diesel l

INTRODUCTIONCustomer satisfaction is very important to us. If at anytime you have any questions about this manual or require further help

Regardless of how little you may use your generator the oil on its own will break down losing some of its properties in 3 months. The same applies t

•Insure when filling that no fuel is spilling or leaking for any hoses or filters.•When filling from oil drums, ensure that no dirt or water enters th

Priming and Bleeding the Fuel System.http://www.youtube.com/watch?v=uQLkLtUdgh4&Under normal conditions, the fuel system does not require primin

the engine and generator circuitry are possible sources of ignition. Failure to observe this warning could result in severe personal injury or death.1

PREVENTIVE MAINTENANCE CHECKS AND SERVICESWithin designated intervals, these checks are to be performed in the order listed.M-Monthly Q-Quarterly S-Se

20(1st Time)500Intake and Exhaust ValvesAdjust valve head clearance after the first 20 hours of operation and then every 500 hours.500Primary and Pref

xGenerator SetCheck ground strap for damage.Damaged ground strap.xLow Oil Pressure(LOP) Engine Shutdown CableCheck for damaged push-pull cable and tub

DETAILED PREVENTIVE MAINTENANCE PROCEDURESFuel Filter ReplacementRemoval1. Shut down the generator set2. Close the fuel shut off valve3. Unscrew the r

Air Filter Element Replacement.Removal 1. Shut down the generator set 2. Remove 4 nuts securing metal cover on the silent diesel generator to expo

Oil Filter ReplacementThis video shows the oil filter service on a disassembled engine for reference only. There is no need to disassemble the engine.

SAFETY INFORMATION(For safe operation please follow the instructions strictly)Risk of fire and explosion•Never use gasoline in a diesel engine or fire

Fuel Pump Service & Replacementhttp://www.youtube.com/watch?v=a1ZrAAYGt40&AGI6500DE & AGI6500SDE Operator / Owners Manual Version 11.4 Pa

Fuel Injector Replacement.Removal 1. Shut down generator set. 2. Disconnect pressure and return fuel lines from fuel injector. 3. Remove nuts an

Engine & Alternator Resilient Mounts Replacement.Cylinder Head Nuts Tightening.1. Clean fuel injector sleeve surface in cylinder head.2. Install n

Aurora 186F Diesel Engine SpecificationsValve timing, initial angle of fuel delivery and valve clearances in degrees.Valve timing, initial angle of fu

The Break In PeriodThe diesel engine must be broken-in, avoiding heavy loads (no greater than 75%), for a period of twenty (25) hours to ensure pr

engine operates for a long period of time below 40% it begins to over fuel. This happens because the injection tips begins to carbonize and disrupt

Number 2 fuel and ignites more readily under cold conditions. Keep the fuel tank full to prevent condensation inside the tank.Water from condensation

To recharge a lead-acid battery, it is necessary to convert the lead sulfate material which attaches to the discharged areas of the plates

is to help identify some important things necessary to truly befit from diesel and insure your generator continues to run long after its equivalent

should be replaced as well. We suggest you change your oil after the first 25 hours and then every 100 hours or sooner. The cost of the oil is far c

Electrical Shock Warning•Electricity can kill you.•Installation should be preformed by a certified electrician. Improper installation can result in e

troubles. A small amount of exhaust smoke is normal during initial start-up or rapid acceleration. Excessive black smoke is caused

Some engines use an electric fuel switch mounted on the fuel pump. You see it on the right side of this photo. It has one wire connected to it.

Larger wattage units can be selected for simultaneous starting and operation of multiple appliances. We carry a huge selection of transfer switches,

AGI6500SDE SchematicsAGI6500DE & AGI6500SDE Operator / Owners Manual Version 11.4 Page 43

AGI6500SE SchematicsAGI6500DE & AGI6500SDE Operator / Owners Manual Version 11.4 Page 44

components to the ground terminals in the AC output receptacles. The system ground may or may not be connected to the AC neutral wire. This i

GENERATOR OVERVIEWThe main difference between the Aurora open frame generator and enclosed silenced type is the noise it produces. Both models use

AGI6500DE & AGI6500SDE Operator / Owners Manual Version 11.4 Page 7

AGI6500DE & AGI6500SDE Operator / Owners Manual Version 11.4 Page 8

Technical SpecificationsTechnical SpecificationsGenerator ModelAGI6500DE & AGI6500SDECertifications2010 / 2011 EPAETL Approved to CSA 22.2 No.100Engi